Nuclear power plant and cooling towers

Reolube® Turbofluids

High-Performance Fire Resistant Hydraulic Fluids for Power Generation

Reolube® Turbofluids are high performance phosphate ester self extinguishing fire resistant fluids intended for use in applications where fire safety is critical. Originally developed for use in electrohydraulic control (EHC) systems of steam turbines, Reolube® Turbofluids also have application in gas turbines, turbo-compressors, reactor coolant pumps and generators as well as conventional applications. These fluids are manufactured from specially purified phosphate base stocks and additives providing improved stability and lubrication properties.

Technical Advantages

The high level of safety needed in both thermal and nuclear power plants make Reolube® Turbofluids the products of choice for power generation applications. There are other types of synthetic fluids promoted as being fire resistant and are FM Global Standard 6930 approved. However, their ease of ignition is only slightly better than that of conventional non-flame retardant lubricants, and when ignited these fluids readily propagate flame. In contrast, phosphate ester type fluids are extremely difficult to ignite and if ignited the flame will self-extinguish. This performance feature makes phosphate ester type fluids the preferable choice for applications with high fire risk.

ISO 20823 Hot Manifold Ignition Test

Fluid   Ignition °C Flaming drips to tray?  Flames in tray? 
 Phosphate ester (Reoube® Turbofluid 46XC)   741  No  No
 Phosphate ester (Reoube®  Turbofluid 46B)  726  No  No
 Polyol ester  495  Yes  Yes
 Polyalkylene glycol  458  Yes  Yes
 Polyalphaolefin/ester  474  Yes  Yes
 Mineral oil (Group I)  444  yes  Yes

 

Product Portfolio

 Reolube® Turbofluid 46B   An advanced readily biodegradable, low toxicity tert-butylphenyl phosphate fire-resistant hydraulic fluid with reduced hazard labeling
 Reolube® Turbofluid 32B GT  An ISO 32 version of Reolube® Turbofluid 46B targeted at gas turbine applications
 Reolube® Turbofluid 46XC  An industry standard trixylenyl phosphate fluid covering wide range of requirements for both steam and gas turbine control and lubrication systems
 Reolube® 46RS  An ISO 46 trixylenyl phosphate fluid with a high degree of fire resistance approved for LMZ OEM turbines in both thermal and nuclear power stations
 Reolube® Turboflush  A low toxicity tert-butylphenyl phosphate to be used as a cost effective flushing fluid in conjunction with Reolube® Turbofluid EHC fluids

 

Certificates and Approvals

 

Reolube® Turbofluids meet or exceed all major Original Equipment Manufacturer (OEM) requirements as well as the following standards/specifications:

  • FM Global Standard 6930 approved
    All products in LANXESS Reolube® Turbofluid and Reolube® HYD product ranges are fully approved by FM Global Group under Standard 6930 (Industrial Fluids) and carry the FM kitemark.
  • ISO 12922 for “fire resistant hydraulic fluids”
  • ISO 10050 and ASTM D4293 for phosphate ester fluids in power station EHC applications

  • OEM approvals:
    Reolube® Turbofluid 46XC as well as Reolube® Turbofluid 46B are approved by all major global Original Equipment Manufacturers (OEMs), including but not limited to ABB Alstom, GE, Siemens, Bharat Heavy Electricals, Doosan Heavy Industries, Mitsubishi Heavy Industries and others. For detailed information on approvals by specific OEMs, please contact us.

    Reolube® 46RS is a specially developed product meeting the demanding requirements of both steam and nuclear turbines designed by LMZ OEM in Russia and carrying the approval of LMZ OEM.




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