Fish Production
Biosecurity Cleaners
Biosecurtiy disinfectants
The intensification of fish production provides an ideal environment in which disease-causing organisms can flourish and cause serious damage to productivity. Disease may come from any number of sources, for example, viruses and bacteria. However it originates; it spreads through recognised vectors of infection. These include fish stocks, staff and visitors, equipment, vehicles and transportation, other aquatic life, birds and animals, the aquatic environment and even the air itself.
Medication and vaccination have traditionally played a major role in treating diseases but it is now widely accepted that they cannot, in isolation, prevent losses due to disease. Modern farming demands a holistic approach. Unless the background challenge from disease-causing organisms can be controlled, and good management practices strictly followed, medication and vaccination alone are not capable of adequately protecting fish stocks.
Fish must be given an environment in which the level of infection is controlled to the point where vaccination and medication can achieve beneficial effects. Biosecurity is the key to achieving this.
Biosecurity involves the exclusion of disease-causing organisms from the environment. This is particularly important in fish production. It is achieved by the use of external and internal biosecurity barriers:
External Barriers – blocking the spread of disease onto and off of a fish farm
Internal Barriers – blocking the spread of disease within the fish farm
The correct use and selection of disinfectants is very important and ensures that pathogen challenge is minimised, maximising the fish’s natural defence against infection.
PROVEN EFFICACY
Not all disinfectants are effective against the wide range of viral and bacterial disease-causing organisms that affect fish production. Even disinfectants with similar chemistry can have widely different spectra of activity and effective dilution rates. Selecting a disinfectant is therefore very important. The disinfectant must have independently proven efficacy against a wide range of aquaculture pathogens and be effective at low temperatures.
LANXESS biosecurity products and procedures have been developed to maximise the benefits achievable through good cleaning and disinfection biosecurity practices. The procedures have been developed to be consistent with HACCP principles, the seven point systematic approach to food safety adopted by livestock producers around the world.
HACCP (Hazard Analysis Critical Control Points) strategies identify the areas where pathogens may enter the system, ways to eliminate them, and the methods to show that the chain of production is being continuously audited to ensure that every procedure within that chain is effective.
THE PRINCIPLES
Principle 1. Hazard analysis
To identify hazards, both microbiological and physical, at each step in the process through to delivery.
Principle 2. Critical Control Points (CCPs)
At CCPs action can be taken to reduce or eliminate the hazard. For example, within the fish farm, there are control points at which pathogen reduction can take place as part of a biosecurity programme.
Control Point | Application/Programme |
Site Security | Well boat and work boat disinfection, vehicle disinfection and footdips on piers and cages |
Personnel Hygiene | Dive suits and equipment, hand hygiene |
Equipment disinfection | Hand nets, harvesting equipment, vaccination and weighing equipment |
Surface Disinfection | Tables, floors, walls |
Aerial Disinfection | Misting within enclosed buildings to control airborne pathogens |
Rodent Control | Pest Management Programme |
Production facilities |
Broodstock, hatchery, fresh and sea water production |
Principle 3. Critical limits
Establish acceptable limits for each hazard identified. Cleaning and disinfection in accordance with LANXESS biosecurity procedures will ensure that microbiological hazards meet those limits. LANXESS technical team can advise in more detail in this important area.
Principle 4. Monitoring
Observation and measurement of cleaning and disinfecting to ensure the critical limits are met at each step.
Principle 5. Correction
Action must be taken if the critical limits are not met at each step. A review of the application procedure should be made to ensure that it is in accordance with LANXESS biosecurity guidelines.
Principle 6. Recording
A complete set of records is important for legal action and may form part of a current site Quality Scheme e.g. ISO 9001. Records must be kept to show that biosecurity procedures are in place and are being implemented correctly. Records should be kept of products used, critical limits, cleaning schedules and any corrective action taken.
Principle 7. Verification
Tests and procedures to ensure that the HACCP system is working properly. The audit is often external and may include verification of dilution rates, application rates and bacteriological tests.
Biosecurity plays an important part throughout every stage of the life cycle of a fish, from hatching through to processing. Thorough cleaning is an essential precursor to any effective disinfection process to maximise the benefits of Virkon® AQUATIC, the complementary Biosolve® E heavy-duty cleaner should be used. The following table indicates the specific key biosecurity tasks which will have the greatest impact on controlling the spread of disease, see below for Biosolve® E & Virkon® AQUATIC application rates.
Principle 3. Critical limits
Key Biosecurity Task | Critical Control Point | Application | Frequency | |
Freshwater production/ Seawater production |
Well boats |
Deck Wells Equipment Pumps |
Clean thoroughly with Biosolve® E, rinse with clean water, then disinfect with Virkon® AQUATIC |
On a daily basis after use |
Protective clothing |
Rinse with clean water, immerse in Virkon® AQUATIC for 10 mins and hang to dry |
Daily, or as required |
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Boat Hull |
Disinfect routinely with Virkon® AQUATIC when slipped |
Refer to official guidelines |
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Freshwater production/ Seawater production |
Work boats & other vessels |
Decks and bilges Equipment Harvesting equipment |
Clean thoroughly with Biosolve® E, rinse with clean water, then disinfect with Virkon® AQUATIC |
Daily, or as required |
Protective clothing |
Rinse with clean water, immerse in Virkon® AQUATIC for 10 mins, rinse, and hang to dry |
Daily, or as required |
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Foot dips |
Fill with a freshwater solution of Virkon® AQUATIC at a dilution rate of 1:100 (1%) |
Replenish every 4 days, or when soiled |
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Freshwater production/ Seawater production |
Diving teams |
Diving suit Equipment Mort bags |
Remove any organic debris by brushing, then immerse all items in Virkon® AQUATIC solution for 20 mins, then rinse with clean water |
On completion of operation |
Seawater production |
Harvesting |
Plant Equipment Bins and lids Stacker Boxes |
Clean thoroughly with Biosolve™ E, rinse with clean water, then disinfect with Virkon® AQUATIC |
Daily, or as required |
BIOSOLVE® HEAVY-DUTY CLEANER APPLICATION AND USE
Task | Dilution Rate | Application Rate |
Pre-cleaning surfaces and equipment | Depending on degree of soiling, prepare with 1:200 (0.5%) or 1:100 (1%) solution. |
300-500mls per m2 (depending on usage type). Leave for 15-20 minutes. Rinse off with clean water. |
VIRKON® AQUATIC APPLICATION AND USE
Task | Dilution Rate | Application Rate |
Disinfection for pre-cleaned surfaces and equipment | 1:100 (1%) |
300mls per m2 |
Foot dips |
1:100 (1%) |
Fill with a freshwater solution of Virkon® AQUATIC. Replenish every 4 days, or when soiled |
Vehicle disinfection |
1:200 (0.5%) |
All vehicles entering site should pass through a wheeldip filled with a freshwater solution of Virkon® AQUATIC. Replenish every 4 days, or when soiled |
Cold Fogging |
1:100 (1%) |
40mls per m3 |
The following table indicates the additional routine biosecurity tasks required for a complete biosecurity programme.
Critical Control | Product | Dilution Rate | Application Guidance | Frequency | |
LANXESS vehicle disinfection programme | |||||
Freshwater-production/ Seawater production/ Broodstock/ hatchery |
Vehicles | Virkon® AQUATIC |
1:200 | All vehicles entering site should pass through a wheeldip filled with a freshwater solution of Virkon® AQUATIC. | On arrival |
Personal Hygiene |
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Freshwater production/ Seawater production/ Broodstock/ hatchery |
Footdips | Virkon® AQUATIC |
1:100 |
Place footdips at all entrances, piers and cages. Fill with a freshwater solution of Virkon® AQUATIC. Replenish every 4 days, or when soiled. |
On passing through area |
Freshwater production/ Seawater production/ Broodstock/ hatchery |
Protective clothing |
Virkon® AQUATIC |
1:200 |
Rinse with clean water, immerse in Virkon® AQUATIC for 10 mins, rinse, and hang to dry. |
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Equipment | |||||
Freshwater production/ Seawater production/ Broodstock/ hatchery |
Transport tanks and equipment |
Virkon® AQUATIC |
1:200 |
Clean with Biosolve® E solution, then disinfect thoroughly with Virkon® AQUATIC solution. Rinse with clean water before re-use. |
After each period of use |
Freshwater production/ Broodstock/ hatchery |
Carry bins, hand nets, weighing equipment |
Virkon® AQUATIC | 1:200 |
Clean with Biosolve® E solution, then disinfect thoroughly with Virkon® AQUATIC solution. Rinse with clean water before re-use. |
After each period of use |
Freshwater production |
Dip nets and tank brushes |
Virkon® AQUATIC |
1:200 |
Immersion, followed by rinsing in clean water. |
After daily use |
Freshwater production/ Seawater production/ Broodstock/ hatchery |
Tanks |
Cleaning - Biosolve® E Disinfection -Virkon® AQUATIC |
1:200 |
Clean with Biosolve® E solution, then disinfect thoroughly with Virkon® AQUATIC solution. Rinse with clean water before re-use. |
Once empty |
Waste disposal applications |
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Freshwater production/ Seawater production/ Broodstock/ hatchery |
Waste disposal area, including skips and bins |
Cleaning - Biosolve® E Disinfection -Virkon® AQUATIC |
1:200 |
Clean with Biosolve® E solution. Rinse with clean water. Disinfect by spraying with Virkon® AQUATIC solution, and allow to dry. |
Daily |
BIOSOLVE® HEAVY-DUTY CLEANER APPLICATION AND USE
Task | Dilution rate | Application |
Pre-cleaning surfaces and equipment | Depending on degree of soiling, prepare with 1:200 (0.5%) or 1:100 (1%) solution. | 300-500 mls per m2 (depending on usage type). Leave for 15-20 minutes. Rinse off with clean water. |
VIRKON® AQUATIC APPLICATION AND USE
Task | Dilution rate | Application |
Disinfection for pre-cleaned surfaces and equipment | 1:100 (1%) | 300mls per m2 |
Foot dips | 1:100 (1%) | Fill with a freshwater solution of Virkon® AQUATIC. Replenish every 4 days, or when soiled |
Vehicle disinfection | 1:200 (0.5%) | All vehicles entering site should pass through a wheel dip filled with a freshwater solution of Virkon® AQUATIC. Replenish every 4 days, or when soiled |
Cold Fogging | 1:100 (1%) | 40mls per m3 |